Forced Air Cooled heatsinks Customization Service

Forced Air Cooled heatsinks Customization Service

• China custom heatsinks manufacturer-Regis Heat Sink

Regis Heat Sink is a professional manufacturer of customized heatsinkss in the field of cooling systems. This provides customers with an overall thermal solution for selecting suitable heatsinkss and cooling equipment. In particular, shovel-tooth heatsinkss, aluminum extrusion heatsinkss, welded heatsinkss, heat pipe heatsinkss and liquid cooling plate solutions can provide great support. Provide the most effective and cost-effective heat dissipation solution for the structural design of the product, solve the heat dissipation risk of customers' products, provide optimized noise reduction solutions, reduce heat dissipation costs, and reduce product weight. Regis Heat Sink's product range includes various heat dissipation Chip, liquid cooling system to various structural parts. Our products are widely used in heat dissipation solutions for products in industries such as telecommunications, industrial automation, power & transmission, medical equipment, new energy transportation, and instrumentation and testing equipment.

• Forced air cooling technology

Forced air cooling is a heat dissipation method that increases the flow of air to improve the efficiency of convective heat transfer. Two methods can quickly achieve good heat dissipation performance by increasing the heat dissipation surface area of ​​the heat source component and accelerating the rate of air flowing through the object per unit time. Increasing the heat dissipation area can be achieved by installing a heat sink on the surface of the heat source element. Generally, the heat sink is tightly fixed on the heat source element to obtain higher heat dissipation efficiency. Fans (fans) can be used to increase air flow to enhance ventilation and enhance cooling effects. In most cases, the fan plus the heat sink can greatly improve the cooling efficiency.
Forced air cooling is often used for cooling and heat dissipation of internal combustion engines. We can see that the exterior of internal combustion engines on cars or motorcycles is designed in a toothed shape and also equipped with a forced air-cooled exhaust port shield. , The design of the toothed sheet is to increase the heat dissipation area, and the fan in the exhaust hood is used to strengthen the air flow on the surface of the internal combustion engine, allowing the engine to quickly cool down and ensuring normal operation.
Regis Heat Sink has strengthened its research and development on the application of forced air cooling in recent years, and realized forced air cooling for telecommunications, computer servers, photovoltaic inverters, industrial automation, aviation, transportation and other fields that require high-power heat dissipation solutions. supply. The use of high-power shovel-tooth heatsinks + fan or high-power shovel-tooth heatsinks + heat pipe can greatly improve the heat dissipation efficiency. 

 

Regis Heat Sink can provide a variety of forced cooling and heat dissipation technology process options:


Air cooling + profile heatsinks
Air cooling + friction welding heatsinks
Air cooling + insert heatsinks
Air cooling + shovel heatsinks
Air cooling + heat pipe heatsinks

Regis Heat Sink can provide a variety of forced cooling and heat dissipation technology process options


• heatsinks research and development capabilities and advantages

Regis Heat Sink provides industry-leading customized heatsinks services and thermal solutions, with more than 15 years of thermal design and construction
Experience, our experienced designers can customize the concept to meet your specific needs.

Regis Heat Sink engineers use the latest CFD thermal analysis tools with (Ansys icepsk, flotherm, floEFD) to be accurate
Simulate the thermal behavior of a specific device, circuit board, or chassis. Design and manufacturing team utilizes the latest 3D CAD design tools
(Such as Solidwords, ProE, UG and AutoCAD) design the thermal solution accurately and truthfully and ensure that it is in the customer’s application applicability and functionality in the application

Regis Heat Sink provides free thermal analysis, simulation, sample testing and thermal solutions. Our prototyping process:
 

Customers provide demand

1. Customers provide demand


If you don’t have a drawing, we can provide you with a customized heatsinks design. Our engineers need the following information:
Custom heatsinks size: length, width and height (mm)
The size of the heat source and the position of the heat source on the mounting surface of the heatsinks
Ambient temperature, the maximum temperature allowed by the chip
Estimated annual usage and budget

 

Thermal problem test and simulation calculation

2. Thermal problem test and simulation calculation


After the customer provides the required information, our engineers use the software to carry out structural design and thermal problem testing and simulation calculations as follows
Thermal fluid analysis software: Ansys icepak, flotherm, floatd
Structural design software: Solidwords, ProE, UG and AutoCAD Structural analysis software: Ansys

 

Rapid prototyping and testing

3. Rapid prototyping and testing


We can do rapid prototyping for your tests and check 100% quality, reliability and thermal performance. Make sure that the product meets your requirements. Usually we ship to you by express, such as TNT, DHL, UPS, Fedex, etc. Then wait for your confirmation sample.
Usually takes 7-15 days

 

Mass production, the steps are as follows

4. Mass production, the steps are as follows:


1) Customized heatsinks design and sample confirmation
2) Make mass production process data and control it
3) Most heatsinkss need to make extrusion dies or stamping dies. It may take 15 days
4) Purchase heat dissipation materials and cooling components,
5) Production according to process (such as extrusion, CNC machining, stamping, scraping, welding, surface treatment, etc.)
6) Final inspection and packaging
Mass production usually takes 25-35 days.

 

Delivery method sea, train or air

5. Delivery method: sea, train or air


After mass production is completed, we start to arrange shipments, either by sea, train or air. Delivery time depends on which country and shipping method you are from

Forced Air Cooled heatsinks Customization Service